Manual / Guide · 2005
Sega The House of the Dead 4 — Owner's Manual
The gun sensor unit and gun motor.
- house of the dead 4
- arcade
- sensor unit
- gun motor
Manual / Guide · 2005
The gun sensor unit and gun motor.
TABLE OF CONTENTS BEFORE USING THE PRODUCT, BE SURE TO READ THE FOLLOWING: TABLE OF CONTENTS INTRODUCTION １．HANDLING PRECAUTIONS ......................................................................... １ ２．PRECAUTIONS REGARDING INSTALLATION LOCATION ........................ ５ ２−１ LIMITATIONS OF USAGE .............................................................. ５ ２−２ OPERATION AREA ......................................................................... ６ ３．PRECAUTIONS REGARDING PRODUCT OPERATION ............................. ７ ３−１ BEFORE OPERATION .................................................................... ７ ３−２ DURING OPERATION (PAYING ATTENTION TO CUSTOMERS) ..................................... ９ ４．PART DESCRIPTIONS ................................................................................. 11 ５．ACCESSORIES ............................................................................................. 13 ６．ASSEMBLY AND INSTALLATION ................................................................ 16 ７．PRECAUTIONS WHEN MOVING THE MACHINE ........................................ 41 ８．GAME DESCRIPTION ................................................................................... 43 ９．EXPLANATION OF TEST AND DATA DISPLAY .......................................... 48 ９−１ SWITCH UNIT AND COIN METER ................................................. 49 ９−２ SYSTEM TEST MODE .................................................................... 51 ９−３ GAME TEST MODE ........................................................................ 66 10．CONTROL UNIT (GUN) ................................................................................ 87 11．PROJECTOR ................................................................................................ 93 11 −１ CLEANING THE SCREEN ............................................................. 94 11 −２ PROJECTOR ADJUSTMENT ........................................................ 95 11 −３ CHANGING THE LAMP UNIT ........................................................ 115 12．COIN SELECTOR ......................................................................................... 118 12 −１ REMOVING THE COIN SELECTOR ............................................. 118 12 −２ COIN INSERTION TEST ................................................................ 119 12 −３ CLEANING THE COIN SELECTOR .............................................. 120 12 −４ HANDLING COIN JAMS ................................................................ 120 13．REPLACING THE FLUORESCENT LIGHTS AND LAMPS .......................... 121 13 −１ BILLBOARD FLUORESCENT LIGHT ............................................ 122 13 −２ COLD-CATHODE TUBE ................................................................ 123 14．PERIODIC INSPECTION .............................................................................. 127 15．TROUBLESHOOTING .................................................................................. 129 15 −１ PROBLEMS NOT INVOLVING THE GAME BOARD ..................... 129 15 −２ ERROR CODES ............................................................................. 135 15 −３ REPLACING THE FUSE ................................................................ 140 16．GAME BOARD .............................................................................................. 142 16 −１ REMOVING THE GAME BOARD .................................................. 143 16 −２ COMPOSITION OF THE GAME BOARD ...................................... 146 17．DESIGN RELATED PARTS .......................................................................... 147 18．PARTS LIST .................................................................................................. 148 19．WIRE COLOR CODE TABLE ........................................................................ 192 20．WIRING DIAGRAM ....................................................................................... 193 E0-0511 −i− 420-6908-01 INTRODUCTION This manual is intended to provide detailed descriptions together with all the necessary information covering the general operation of electronic assemblies, electromechanicals, servicing control, spare parts, etc. for the product, "The House of the Dead 4." This manual is intended for the owners, personnel and managers in charge of operation of the product. Operate the product after carefully reading and sufficiently understanding the instructions. In the unlikely event that the product does not function correctly, DO NOT allow anyone other than a technician to touch the internal system. Turn off the power to the machine, making sure to unplug the electrical cord from the outlet, and contact the office listed below or the point-of-purchase for this product. Use of this product is unlikely to cause physical injuries or damage to property. However, points that require special attention are indicated by thick underlining, the word "IMPORTANT" and the symbol below. Indicates important information that, if ignored, may result in the mishandling of the product and cause faulty operation or damage to the product. SEGA AMUSEMENTS U.S.A., INC./CUSTOMER SERVICE 45133 Industrial Drive, Fremont, California 94538, U.S.A. Phone: (415) 701-6580 Facsimile: (415) 701-6594 SPECIFICATIONS Installation space: 1,503 mm (59.2 in.) [Width]× 1,874 mm (73.8 in.) [Depth] Height: Weight: 2,226 mm (87.6 in.) 320 kg (705.5 lbs.) Power, maximum current: 540 W, 5.18 A (AC 120 V, 60 Hz Area) 490 W, 2.51 A (AC 220 V, 50 Hz Area) 530 W, 2.79 A (AC 220 V, 60 Hz Area) 520 W, 2.61 A (AC 230 V, 50 Hz Area) 550 W, 2.64 A (AC 240 V, 50 Hz Area) Power, current: 533 W, 5.6 A, (Max.) (AC 110 V, 60 Hz; Taiwan) 398 W, 4.1 A, (Min.) (AC 110 V, 60 Hz; Taiwan) Monitor: 62 Type Wide DLP Projector −ii− Use of GPL/LGPL software This product can use GPL/LGPL software, which is open source software. This means that customers who purchase this product can freely obtain, alter and pass-on the source code for this software (hereafter referred to as "the source code"). Downloading this software is an indication of the customer's agreement to the GPL/ LGPL contract of use and thus the download and all subsequent use of the source code is the full responsibility of the customer. Furthermore this source code and the download service is provided totally as-is, with no guarantees of effectiveness, completeness, usefulness or reliability, and our company offers no support concerning this source code. Customers using this product who with to obtain this source code should enter the following password on the website below to download it. URL: http://amproduct-softlicense.sega.jp/ ID: amsoftwebdl Password: segaamhd1 GPL/LGPL Contract Site URL: http://www.fsf.org/licenses/gpl.html URL: http://www.fsf.org/licenses/lgpl.html −iii− Definition of "Site Maintenance Personnel" or "Other Qualified Professionals" Procedures not described in this manual or marked as "to be carried out by site maintenance personnel or other qualified professionals" should not be carried out by personnel without the necessary skill or technology. Work carried out by unqualified persons may cause serious accidents, including electrocution. Parts replacement, maintenance inspections and troubleshooting should be carried out by site maintenance personnel or other qualified professionals. This manual includes directions that potentially dangerous procedures should only be carried out by professionals with the appropriate specialized knowledge. The "site maintenance personnel or other qualified professionals" mentioned in this manual are defined as follows: Site maintenance personnel: Individuals with experience in maintaining amusement equipment, vending machines, etc., working under the supervision of the owner/operator of this product to maintain machines within amusement facilities or similar premises by carrying out everyday procedures such as assembly, maintenance inspections, and replacement of units/expendable parts. Activities to be carried out by site maintenance personnel: Amusement equipment/vending machine assembly, maintenance inspection and replacement of units/expendable parts. Other qualified professionals: Persons employed by amusement equipment manufacturers, or involved in design, production, testing or maintenance of amusement equipment. The individual should have either graduated from technical school or hold similar qualifications in electrician/electronics/mechanical engineering. Activities to be carried out by other qualified professionals: Amusement equipment/vending machine assembly, repair/adjustment of electrical/electronic/ mechanical parts. −iv− 1. HANDLING PRECAUTIONS When installing or inspecting the machine, be very careful of the following points and pay attention to ensure that the player can enjoy the game safely. Non-compliance with the following points or inappropriate handling running counter to the cautionary matters herein stated can cause personal injury or damage to the machine. ● Before performing work, be sure to turn the power off. Performing work without turning the power off can cause electric shocks or short circuits. In the case that work should be performed with the power on, this will be clearly stated in the manual. ● To avoid electric shocks and short circuits, do not plug in or unplug the machine quickly. ● To avoid electric shocks, do not plug in or unplug the machine with wet hands. ● Do not leave power cords and earth wires exposed on the surface (floor, passage, etc.). If exposed, the power cords and earth wires are susceptible to damage. Damaged cords and wires can cause electric shocks or short circuits. ● To avoid causing a fire or electric shock, do not put things on or damage power cords. ● During or after installation of the product, do not unnecessarily pull the power cord. If damaged, the power cord can cause a fire or electric shock. ● In case the power cord is damaged, ask for replacement from the point-of-purchase or the office herein stated. Using a damaged cord can cause a fire, electric shock or leakage. ● Be sure to perform grounding appropriately. Inappropriate grounding can cause electric shocks. ● Be sure to use fuses meeting the specified rating. Using fuses exceeding the specified rating can cause a fire or electric shock. ● Ensure that connectors for IC board and others are properly inserted. Insufficient insertion can cause an electric shock. ● Specification changes, removal of equipment, conversion and/or additions not designated by SEGA are not permitted. - Failure to observe this may cause a fire or electric shock. Noncompliance with this instruction can have a negative effect upon the physical condition of the players or the onlookers, or result in injury during play. - SEGA shall not be held responsible for damage or compensation for damage to a third party, caused by specification changes not designated by SEGA. ● Be sure to perform the periodic maintenance inspections herein stated. −1− ● For the IC board circuit inspections, only the logic tester is allowed. The use of a multiple-purpose tester is not permitted, so be careful in this regard. ● The projector is employed for this machine. The projector's screen is susceptible to damage, therefore, be very careful when cleaning the screen. For details, refer to the section "Projector." ● Do not turn the power on and off continuously. Repeatedly turning the power on and off may cause product malfunction or parts damage. ● Some parts are not specifically designed and manufactured for this game machine. The manufacturers may discontinue, or change the specifications of, such general-purpose parts. If this is the case, SEGA cannot repair or replace the damaged game machine, whether or not the warranty period has expired. −2− CONCERNING THE STICKER DISPLAY CONCERNING WARNING DISPLAYS This SEGA product has stickers attached describing the product manufacture No. (Serial No.) and Electrical Specifications. It also has a Sticker describing where to contact for repair and for purchasing parts. When inquiring about or asking for repairs, mention the Serial No. and Name of Machine indicated on the Sticker. The Serial Number indicates the product register. Identical machines could have different parts depending on the date of production. Also, improvements and modifications might have been made after the publication of this manual. In order to ensure you order the correct parts, mention the Serial No. when contacting the applicable places. This SEGA product has warning displays on stickers, labels and/or printed instructions adhered/attached to or incorporated in the places where a potentially hazardous situation could arise. The warning displays are intended for accident prevention for customers and for avoiding hazardous situations relating to maintenance and servicing work. Some portions of the cabinet contain high voltage and may cause accidents if touched. When performing maintenance, be very careful of the warning displays. It is especially important that any complex repair and replacement work not mentioned herein should be performed by those technical personnel who have knowledge of electricity and technical expertise. In order to prevent accidents, caution any customer ignoring the warnings to stop immediately. HDF-2002-01 440-CS0297-EG 440-WS0002XEG 440-WS0012XEG 440-CP0307-EG 440-CP0307-EG 440-WS0165-EG 440-WS0165-EG −3− 440-WS0002XEG 440-WS0060YJP Serial No. Display Electrical Specifications Display 440-WS0002XEG −4− 2. PRECAUTIONS REGARDING INSTALLATION LOCATION This product is an indoor game machine. Do not install it outside. Even indoors, avoid installing in places mentioned below so as not to cause a fire, electric shock, injury and/or malfunction. - Places subject to rain or water leakage, or places subject to high humidity in the proximity of an indoor swimming pool and or shower, etc. - Places subject to direct sunlight, or places subject to high temperatures in the proximity of heating units, etc. - Places filled with inflammable gas or vicinity of highly inflammable/ volatile chemicals or hazardous matter. - Dusty places. - Sloped surfaces. - Places subject to any type of violent impact. - Vicinity of anti-disaster facilities such as fire exits and fire extinguishers. - The operating (ambient) temperature range is from 5℃ to 30℃. ２−１ LIMITATIONS OF USAGE ● Be sure to check the Electrical Specifications. Ensure that this product is compatible with the location's power supply, voltage and frequency requirements. A plate describing Electrical Specifications is attached to the product. Non-compliance with the Electrical Specifications can cause a fire and electric shock. ● This product requires a breaker and earth mechanism as part of the location facilities. Using the product without these can cause a fire and electric shock. ● Ensure that the indoor wiring for the power supply is rated at 15A or higher (AC single phase 100V˜120V area), and 7A or higher (AC 220V 〜 240V area). Non-compliance with the Electrical Specifications can cause a fire and electric shock. ● Be sure to use an independent power supply equipped with a surgesuppressor. Using a power supply without a surge-suppressor can cause an outbreak of fire if a power surge occurs. ● Putting many loads on one electrical outlet can cause generation of heat and a fire resulting from overload. ● When using an extension cord, ensure that the cord is rated at 15A or higher (AC 100V˜120V area) and 7A or higher (AC 220V 〜 240V area) . Using a cord rated lower than the specified rating can cause a fire and electric shock. −5− ２−２ OPERATION AREA ● For the operation of this machine, secure a minimum area of 2.6m (8.5ft) (W) x 3.0m (9.8ft) (D). In order to prevent injury resulting from falls/accidents during game play, be sure to secure the minimum area for operation. ● Be sure to provide sufficient space (20cm minimum) so as to allow this product's ventilation fan to function efficiently. To avoid machine malfunctions or fires, do not place any obstacles near the ventilation opening. ● Do not allow objects to block the ventilation ports. It can cause generation of heat and a fire. ● SEGA shall not be held responsible for damage or compensation for damage to a third party, resulting from the failure to observe this instruction. In order to transport the machine into a building, the minimum necessary dimensions of the opening (of doors, etc.) are 1.3m (4.3ft) [W] and 1.9m (6.2ft) [H]. Ventilation Space: 200mm (7.9in.) minimum 3000mm (9.8ft) 2600mm (8.5ft) FIG. 2 Electricity Consumption: MAX. 5.18A (AC 120V, 60Hz) MAX. 2.51A (AC 220V, 50Hz) MAX. 2.79A (AC 220V, 60Hz) MAX. 2.61A (AC 230V, 50Hz) MAX. 2.64A (AC 240V, 50Hz) MAX. 5.6A (AC 110V, 60Hz) <TAIWAN> −6− 3. PRECAUTIONS REGARDING PRODUCT OPERATION ３−１ BEFORE OPERATION To avoid injury and trouble, be sure to pay attention to the behavior of visitors and players. In order to avoid accidents, check the following before starting the operation: ● To ensure maximum safety for the players and the customers, ensure that where the product is operated has sufficient lighting to allow any warnings to be read. Operation under insufficient lighting can cause players to bump into each other, causing trouble between customers. ● Be sure to perform appropriate adjustment of the monitor (projector). Do not leave the machine operating with monitor flickering or malfunctioning. Failure to observe this can have a bad influence upon the players' or the customers' physical condition. ● It is suggested to ensure a space for players who feel sick while playing the game to take a rest. ● Check if all of the adjusters are in contact with the surface. If they are not, the cabinet can move and cause an accident. Ensure that all the adjusters are in contact with the floor. −7− ● Do not put any heavy items on this product. Placing heavy items on the product can cause accidents or parts damage. ● Do not climb on the product. Climbing on the product can cause accidents. To check the top portion of the product, use a step. ● To avoid electric shock, check that no door & cover parts are damaged or missing. ● To avoid electric shock, short circuit and or parts damage, do not put the following items on or in the periphery of the product. Flower vases, flowerpots, cups, water tanks, cosmetics, and receptacles/containers/ vessels containing chemicals or water. ● To avoid injury, be sure to provide sufficient space by considering the crowd situation at the installation location. Insufficient installation space can cause customers to bump into each other, causing trouble. ● Every day when cleaning the Control Unit (Gun), inspect the gun and make sure that there are no scratches or cracks in the surface, and that the fastening screws are not loose. If the game is played with scratches, cracks or loose screws it can cause injuries to the player or to people nearby. Ensure that the screws are not loose and are all present. Ensure that the trigger and buttons and functioning properly. Ensure that the casing is free of scratches and cracks. Ensure that all connecting wires are not damaged. Players directly hold the controller with their bare hands so it is recommended that the wet towels (paper towels) be provided. −8− ３−２ DURING OPERATION (PAYING ATTENTION TO CUSTOMERS) To avoid injury and trouble, be sure to pay attention to the behavior of visitors and players. ● To avoid injury and accidents, those who fall under the following categories should refrain from playing the game. - Those who need assistance such as the use of an apparatus when walking. - Those who have high blood pressure or a heart problem. - Those who have experienced muscle convulsion or loss of consciousness when playing video games, etc. - Those who have neck or spinal cord problems. * Intoxicated persons. * Pregnant women or those who could be pregnant. * Persons susceptible to motion sickness. * Persons who disregard the product's warning displays. ● Even players who have never been adversely affected by light stimulus might experience dizziness or headache depending on their physical condition when playing the game. Small children are especially likely to experience these symptoms. Caution guardians of small children to keep watch on their children during play. ● It is suggested to provide a space for players who feel sick while playing the game to take a rest. ● Instruct those who feel sick during play to have a medical examination. ● To avoid injury from falls and electric shocks due to spilled drinks, instruct the player not to place heavy items or drinks on the product. ● To avoid electric shocks and short circuits, do not allow customers to put hands and fingers or extraneous matter in the openings of the product or small openings in or around the doors. ● To avoid falls and resulting injury, immediately stop the customer from leaning against or climbing on the product, etc. ● To avoid electric shocks and short circuits, do not allow customers to unplug the power plug. ● Be sure to instruct the adult responsible for their children to watch them. Children cannot sense danger. Approaching the player during play may result in accidental contact, collisions or falls. If the gun is pulled from the gun holder and dropped on the head, it may cause injury. ● Caution the player not to wrap the gun cord around his/her wrist or neck, as this can lead to serious injury. −9− ● Immediately stop such violent acts as hitting and kicking the product. Such violent acts can cause parts damage or cause the cabinet to fall over, resulting in injury. ● Immediately stop users from leaning or sitting on the gun holder. Such acts can lead to injury or damage to parts or the shape of the cabinet. ● Immediately stop users from swinging or reloading the Control Unit (Gun) in a violent manner. Such acts may hurt the user or other people around them. ● Playing too close to the cabinet may cause the Control Unit (Gun) to hit the cabinet and cause damage. Make sure that players understand to play at a safe distance from the cabinet. ● Make sure that players understand not to stand too close together when playing a two player game. Swinging the Control Unit (Gun) could lead to a player getting hit and may cause injury. ● Make sure that players understand to hold the Control Unit (Gun) firmly during play. Dropping the Control Unit (Gun) could cause damage to it or injure the player. ● Larger rings and other such accessories may lead to injury to fingers during play. Make sure that players understand to remove any accessories prior to playing the game that may cause such accidents. ● Make sure that players understand that more than one person is not allowed to play with a single Control Unit (Gun). Such play could lead to various injuries. ● Make sure to avoid disturbing customers when moving/removing the machine from its current location. ● The Control Units (Guns) for use on 1P side (left side) and 2P side (right side) are different. Ensure that players do not confuse the right and left side guns when starting play. − 10 − 4. PART DESCRIPTIONS BILLBOARD DLP PROJECTOR 62 Type WIDE CABINET CONTROL PANEL SIDE DOOR R CONTROL UNIT (GUN) LIGHTING UNIT (Opposite side:) SIDE DOOR L CASHBOX DOOR FIG. 4a OVERALL VIEW AC UNIT FIG. 4b BACK VIEW − 11 − TABLE 4 DLP + DLP BASE BILLBOARD MAIN CABINET When assembled Width × Depth × Height 1,503mm × 635mm × 1,869mm 1,500mm × 342mm × 355mm 1,264mm × 1,341mm × 973mm 1,503mm × 1,874mm × 2,226mm − 12 − Weight 177kg 23kg 113kg 320kg 5. ACCESSORIES Confirm that the accessories listed in the table below are present when setting up the product. Accessories marked "Spare" in the note column are consumable items but included as spares. TABLE 5a ACCESSORIES DESCRIPTION: OWNER'S MANUAL Part No. (Qty.): 420-6908-01 (1) Note: This manual Figures: Parts not labeled with part numbers are as yet unregistered or cannot be registered. Be sure to handle all parts with care, as some parts are not available for purchase separately. SW MICRO TYPE 509-5080 (2) Spare, see Section 10. KEY MASTER 220-5576 (2) KEY (2) For the cashbox door For operating/closing the doors The keys are inside the control panel at the time of shipment from the factory. L-WRENCH 540-0043-91 (1) Tool, see Section 13. PROJECTOR REMOTE CONTROL 200-6023 (1) FUSE 0.2 A 514-5143-200 or 514-5146-200 (2) Used for adjusting, see Section 11. Spare, see Section 15-3. TEST MODE ADJUST P W/B WRITING R G B CONTRAST BRIGHT TP PHASE CLOCK POSI CAPTURE VIDEO RGB C B A SERVICE DIGITAL CUT OFF ADJUST DRIVE SPECIAL CT-90245 − 13 − The following Table 5b lists the parts that had been separately packed when the product was shipped from the factory but are necessary when you use the product. These parts will be mounted on the product when installing and assembling it. Keep the DVD software kit, DVD drive and DVD wire in a safe place after completing the software installation. If you exchange the game board the exact same software installation must be performed, which will require these parts again. They will also be used when performing a software upgrade. TABLE 5b ACCESSORIES AC CABLE (POWER CORD) 600-6729-01 (1) <TAIWAN> 600-6619-02 (1) <HONG KONG> 600-6618-01 (1) <OTHERS> DVD DRIVE 610-0719-01 (1) Used for software installation, see Section 6, 6 . Used for installation, see Section 6. DVD WIRE HDF-6002 (1) Used for software installation, see Section 6, 6 . STICKER 443-4002D-02 (1) Game board no. sticker, see Section 6, 7 . ８４４−０００２Ｄ−０２ − 14 − DVD SOFTWARE KIT (1) KEY CHIP (1) CUSHION SPONGE 601-11137 (1) DVD-ROM Disc Protector DVD-ROM DISC (1) NOTE: When you order the DVD-ROM disc only, specify the part number 610-0726-0003 (DVD SOFT HDF). − 15 − 6. ASSEMBLY AND INSTALLATION ● Perform assembly work by following the procedure herein stated. Failure to comply with the instructions can cause electric shock. ● Perform assembling as per this manual. Since this is a complex machine, incorrect assembling can cause an electric shock, machine damage and/or improper functioning as per specified performance. ● When assembling, be sure to use plural persons. Depending on the assembly work, there are some cases in which working by one person alone can cause personal injury or parts damage. ● Ensure that connectors are accurately connected. Incomplete connections can cause electric shock. ● Be careful not to damage the wires. Damaged wires may cause electric shock or short circuit or present a risk of fire. ● Do not carelessly push the projector. Pushing the projector carelessly can cause the projector to fall down. ● This work should be carried out by the site maintenance personnel or other qualified professionals. Performing work by non-technical personnel can cause a severe accident such as electric shock. Failing to comply with this instruction can cause a severe accident such as electric shock to the player during operation. ● Provide sufficient space so that assembling can be performed. Assembling in places that are narrow or have a low ceiling may cause difficulty to perform the work and can cause an accident. ● To perform work safely and avoid serious accidents such as the cabinet falling down, do not perform work in places where elevation differs, a ditch, or slope exist. ● Do not use this product with connectors other than those that were connected and used with the Game Board at the time of shipping. Do not carelessly connect wires to connectors that were not used at the time of shipping, as this may cause overheating, smoke or fire damage. ● Handle molded parts with care. Excessive weight or pressure may cause them to break and the broken pieces may cause injury. ● To perform work safely and securely, be sure to prepare a stepladder which is in a secure and stable condition. Performing work without using the stepladder can cause accidents such as falling down. ● Check the tags on the wire carefully before connecting the DVD wire connectors. Once you have the correct connector be sure to insert it in the correct direction and angle. Attempting to force the incorrect connectors together or connecting them at the incorrect angle may damage the connectors and create a fire risk or risk of burns. − 16 − Be very careful when handling the projector screen. The screen is easily damaged but cannot be repaired. If damaged the entire screen must be replaced. When carrying out the assembling and installation, follow the following 8-item sequence. １ INSTALLING THE BILLBOARD ２ ASSEMBLING THE CABINET ３ INSTALLING THE JOINT COVER AND THE FRONT PANEL ４ SECURING IN PLACE ５ POWER SUPPLY AND EARTH CONNECTION ６ CONNECTING THE DVD DRIVE (SOFTWARE INSTALL PREPARATION) ７ POWERING ON (SOFTWARE INSTALL) ８ ASSEMBLY CHECK Tools and Implements Required for the Work - Phillips screwdriver (for M4 screws) - Wrench (Spanner) with a jaw width of 24 mm (for M16 hexagon bolts) 24mm - Socket wrench (for M8 hexagon bolts) - Master key − 17 − １ INSTALLING THE BILLBOARD ① Lift the billboard up with two people and place it atop the DLP projector. Lift it up from the rear of the cabinet. ② Place the billboard so that the three upper mask brackets match with the three holes on the bottom of the billboard. Then slide the billboard in the direction of the DLP screen. This will lock the bottom of the billboard into the upper mask brackets and fix the billboard in place. UPPER MASK BRACKETS From the back FIG. 6. 1 Work with 2 people − 18 − ③ Fix the back of the billboard with the four hexagon bolts. HEXAGON BOLT (4), black M8×30, w/spring washer, large flat washer used PHOTO 6. 1 a ④ Remove the billboard back plate from the LEFT side on the back of the billboard. This requires the removal of two truss screws. TRUSS SCREW (2), black BILLBOARD BACK PLATE M4×10 PHOTO 6. 1 c PHOTO 6. 1 b ⑤ Connect the connectors inside the billboard with the connectors on the DLP ceiling. Connect the connector. PHOTO 6. 1 d ⑥ Reattach the billboard back plate using the two truss screws. − 19 − ２ ASSEMBLING THE CABINET ① Place the cabinet close to the ASSY DLP. PHOTO 6. 2 a ② Connect the wires between the cabinet and the DLP. A total of three connectors need to be connected. Connect the connector. PHOTO 6. 2 b ③ Pass the gold connector (D-SUB) through the hole inside the ASSY DLP and connect it to the DLP front connector. After connecting it loosely screw in the holding screws on each connector. PHOTO 6. 2 c − 20 − ④ Fix the D-SUB connector wire in place using a cord clamp. CORD CLAMP PHOTO 6. 2 d ⑤ Attach the 2 earth wire terminals from the ASSY DLP to the circular earth terminals in the cabinet. First remove the screws from the terminal and then use them to fix each earth terminal independently in place. PHOTO 6. 2 e − 21 − ⑥ Use the cord clamp found inside the ASSY DLP to fix the wires in place. ⑦ Place the cabinet and the ASSY DLP together. Be careful not to trap any of the connecting wires when doing so. Fix the wires in place using the cord clamp PHOTO 6. 2 f ⑧ Fix the cabinet and ASSY DLP together using the 4 hexagon bolts. HEXAGON BOLT (4), black M8×35, w/spring washer, large flat washer used PHOTO 6. 2 g − 22 − ３ INSTALLING THE JOINT COVER AND THE FRONT PANEL ① Place the joint cover over the joint between the cabinet and the ASSY DLP. PHOTO 6. 3 a JOINT COVER PHOTO 6. 3 b ② Fix the joint cover to the cabinet using the 6 truss screws. TRUSS SCREW (6), black M4×12, flat washer used PHOTO 6. 3 c − 23 − ③ Attach the front panel. Insert the tabs on the top of the front panel into the sheet part under the mask. FRONT PANEL PHOTO 6. 3 d PHOTO 6. 3 e ④ Fix the front panel in place using the 4 truss screws. TRUSS SCREW (4), black M4×12, large flat washer used PHOTO 6. 3 f − 24 − ４ SECURING IN PLACE ● Make sure that all the adjusters are resting on the floor. The cabinet may move and cause an accident if the adjusters are not laid out properly. ● Leave at least 20cm of space behind the projector for air exchange. The air vent is on the back of the machine. This air vent must never be blocked by anything. If it is blocked heat may build up creating the risk of fire. It may also speed up damage and deterioration of parts. The cabinet is equipped with 8 casters (4 for DLP Base and 4 for Cabinet) and 6 adjusters (4 for DLP Base and 2 for Cabinet). After deciding on a location, bring the adjusters into direct contact with the ground and adjust the cabinet so that it is completely level. If the floor is level, the machine should be level with the casters about 5 millimeters from the floor. ① Move the cabinet to the desired location. Make sure there is space in the back for air to flow. ② Bring the adjusters into direct contact with the floor. Use a wrench to align the height of the adjusters until the cabinet is perfectly level. ③ After making the final adjustments, fix the adjuster height by tightening up the adjuster nuts. ADJUSTER (6) CASTER (8) FIG. 6. 4 a Bottom View ADJUSTER CASTER Fasten the nuts in an upward direction. Approx. 5mm ADJUSTER FIG. 6. 4 b Aligning the Adjusters − 25 − Ventilation space (20cm minimum) FIG. 6. 4 d Ensuring Ventilation Space Provide ventilation space for the ventilation opening. FIG. 6. 4 c (Scale: 1/100) See the layout for the positioning location. − 26 − ５ POWER SUPPLY AND EARTH CONNECTION ● Be sure to independently use the power supply socket outlet equipped with an Surge Suppressor. Using a power supply without a Surge Suppressor can cause a fire when electric leakage occurs. ● Ensure that the "accurately grounded indoor earth terminal" and the earth wire cable are available (except in the case where a power cord plug with earth is used). If the grounding work is not performed appropriately, customers can be subjected to an electric shock, and the product may not function properly. ● Ensure that the power cord and earth wire are not exposed on the surface (passage, etc.). If exposed, they can be caught and are susceptible to damage. If damaged, the cord and wire can cause electric shock and short circuit accidents. Ensure that the wire is not in the customer's way and that the wiring has protective insulation. ● After wiring the power cord on the floor, be sure to protect the power cord. An exposed power cord is susceptible to damage and may cause an electric shock. ● When using the earth terminal from the AC unit for the product, always use an earth wire with a round earth terminal as shown in the diagram and be sure to connect it correctly. Never use simply stripped wires or any other form of inappropriate connection method. Terminal width:12mm Hole diameter:6.4mm The AC unit is located at the base of the back of the DLP. The AC unit has the following switches/connectors. - The main switch - An inlet for the power cable. - An earth terminal. - A circuit protector. The power cable included with the product has an earth wire inside. The earth must be connected. Connect the AC unit to the power cable and then plug it into a socket that has an earth terminal. If you do not have access to a socket with an POWER SOCKET earth terminal you must earth the product in another way, e.g. by connecting the AC unit's earth EARTH WIRE terminal and an earth device via a separate earth cable. If you are using a commercial conversion adaptor to provide the power you must connect the adaptor's earth terminal to an earth terminal that is definitely earthed CONVERSION ADAPTOR safely. − 27 − FIG. 6. 5 a ① Ensure that the main switch is OFF. EARTH TERMINAL <TAIWAN> Connect with the indoor earth terminal. INLET Main SW off. MAIN SWITCH AC CABLE (POWER CORD) CIRCUIT PROTECTOR To the AC outlet FIG. 6. 5 b AC Unit ② Insert the connector on the non-power plug end of the power cord into the AC unit's inlet. Pass the connector through the hole in the base of the satellite and insert it firmly into the AC unit's inlet. ③ Insert the power plug firmly into a power socket. ④ If you are using a separate earth cable connect one end of the earth to the earth terminal on the AC unit and the other end to your in-store earth terminal. The AC Unit earth terminal has a Bolt and Nut combination. Take off the Nut, pass the earth wire through the Bolt, and fasten the nut. <For Taiwan> *Note that the earth wire is incorporated in the power cord for the Areas of AC 120V (USA) and AC 220 〜 240V, and therefore, this procedure is not necessary. Connect the earth wire to the earth terminal. FIG. 6. 5 c *Earth Wire Connection ⑤ Firmly insert the power plug into the socket outlet. Insert the opposite side of the power cord plug to the AC Unit's connector ("INLET"). Perform wiring for the power cord and earth wire. Install protective insulation for the power cord and earth wire. If you are using a separate earth to earth the product make sure you install protective insulation for this also. WIRING COVER FIG. 6. 5 d Connecting the Power Cord and Earth Wire − 28 − ６ CONNECTING THE DVD DRIVE (SOFTWARE INSTALL PREPARATION) For safety's sake, prepare to perform the software install prior to turning on the power. You will need the included DVD Drive, DVD wire and DVF software kit. ① Connect the end of the DVD wire with the "DVD" tag on it to the two connectors on the DVD DRIVE. NH6pin USB MINI B PHOTO 6. 6 a ② Remove side door L. The door on the left side of the cabinet what facing the projector screen is side door L. Remove the three truss screws and unlock the door. TRUSS SCREW (3), black M4×40, large flat washer used PHOTO 6. 6 b − 29 − ③ Insert the keychip from the DVD software kit into the LINDBERGH board. Make sure you insert in the correct direction. PHOTO 6. 6 c ④ Connect the end of the DVD wire with the "LINDBERGH" tag on it to the two connectors on the LINDBERGH board. There are 4 USB connectors on the LINDBERGH board, any of which may be used. USB MINI A NH6pin PHOTO 6. 6 d − 30 − ⑤ Hold the DVD wire in place with the two cabinet cord clamps. This will help prevent the wire from getting trapped when replacing the door. CORD CLAMP PHOTO 6. 6 e ⑥ Remove the two truss screws and remove the plate DVD from side door L. The plate DVD and two truss screws will be returned to their original positions once the install is complete. TRUSS SCREW (2), black PLATE DVD M4×12 PHOTO 6. 6 g PHOTO 6. 6 f ⑦ Pass the DVD wire through the place from where you removed the plate DVD, replace side door L and lock it. Be careful not to trap the DVD wire. DVD WIRE PHOTO 6. 6 h − 31 − ７ POWERING ON (SOFTWARE INSTALL) Caution when using the DVD Drive ● Looking directly into the internal laser in the DVD drive may damage your vision. Never look into the interior of the DVD drive. ● When connecting the DVD wire connectors be sure to insert them in the correct direction and angle. There is only one correct way to connect them. Attempting to force the connectors together incorrectly or connecting them at the incorrect angle may damage the connectors or their pins and create a fire risk or a short circuit. ● Be very careful not to trap or damage the DVD wire. This could cause a short circuit or a fire risk. ● Do not use or store the DVD drive or DVD wire in any of the following locations, as this may lead result in serious damage. [Do not use or store in these locations] - Anywhere which may vibrate or shock the equipment - In direct sunlight - In damp or dusty placed - In places with a sharp change in temperature - Close to anything that gives off heat (a heater, etc.) - Close to anything with a strong magnetic field (magnets, monitor, speakers, radio, etc.) - Anyway that is likely to get wet (kitchen, etc.) - Anywhere sloping - Anywhere with corrosive gas in the air (chlorine, hydrogen sulfide, ammon