STEN Gun · Volume 6
Build Path B — Parts Kit + US-Made Semi-Auto Receiver
The iconic US 'buy a kit and build' SMG project; 922(r) parts-count compliance
Contents
(Generated by build/inject_toc.py at build time. Section headers below are the source of truth.)
This is the iconic US “buy a kit and build” SMG project, and for most builders, it’s the right answer. Path A (NFA Class III pre-86 transferable, Vol 5) is the most-authentic path but costs $10–25K and results in a federally-registered machine gun. Path C (from-scratch lab build, Vol 7) is the most-satisfying path for a builder with the lab and the time, but it’s a 40–80-hour project that asks for sheet-metal forming, TIG welding, lathe work, and a 9×19 chamber reamer with headspace gauges. Path B sits in the middle: buy a demilled WWII parts kit for $200–500 (Apex Gun Parts, Sarco, Indianapolis Ordnance, IO Inc.), buy or build a US-made semi-auto tube receiver, do the 922(r) parts-count compliance arithmetic, rework the FCG to closed-bolt-semi-auto (mandatory for new post-1982 builds), and assemble. Two weekends of shop time, $400–1,200 total, and the result is a real STEN that has actually been to the European theater, refinished on the builder’s bench.
Vol 6 is the canonical Path B treatment. It’s also the place in this hub where the 922(r) parts-count compliance knowledge lives — the same arithmetic applies (with different parts lists) to AK-47 parts-kit builds, Sterling Mk 4 / L2A3 parts-kit builds, and any other imported-SMG-or-rifle parts-kit build under US federal law. Vol 10 owns the rule; this volume owns the application to the STEN. Reading § 6.5 once is sufficient to have the 922(r) framework cold for the rest of the hub.
Two important caveats up front:
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Closed-bolt FCG is mandatory for a new semi-auto STEN build. The WWII open-bolt fixed-firing-pin design (Vol 4 § 4.4.2) is mechanically incompatible with the post-1982 ATF closed-bolt-only rule for new semi-auto submachine-gun designs. A Path B build cannot use the original FCG as-is in semi-auto; the FCG must be reworked to closed-bolt operation, adding a separate firing pin to the bolt and a firing-pin striker mechanism to the FCG. This is the largest single mechanical departure from a WWII STEN that a parts-kit build requires. Vol 7 § 7.5 covers the closed-bolt FCG fabrication in detail; this volume cites that work rather than reproducing it. Pre-1982-registered open-bolt semi-auto STENs are grandfathered (Vol 10 § 10.4) but are no longer being newly built — the registration window closed in 1982.
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922(r) parts-count compliance is non-optional. A parts-kit build using an imported demilled kit on a US-made semi-auto receiver must satisfy the 922(r) parts-count rule: no more than 10 of the listed 20 imported parts may remain in the completed firearm. The kit arrives with most of those parts imported; the build path replaces enough of them with US-made (or US-fabricated) parts to land on the legal side of the count. Get the arithmetic wrong and the build is a federal felony (unlawful possession of an assembled non-importable firearm under 18 USC § 922(r) + 27 CFR § 478.39). The Bear Arms canonical compliance sheet (§ 6.5.3 of this volume) is the reference; cross-check against the Apex per-kit documentation.
6.1 Read-this-first — scope, prerequisites, expected outcome
6.1.1 Scope of this volume
Vol 6 documents a Mk II parts-kit build on a US-made semi-auto tube receiver, closed-bolt semi-auto-only FCG rework, 922(r) compliant, 9×19 chamber, original WWII parts where they don’t conflict with 922(r) and modern aftermarket where they do. This is the canonical Vol 6 target: a kit-built STEN that looks like a Mk II from any reasonable distance, fires semi-auto only, satisfies 922(r), and uses a federally non-NFA receiver.
§ 6.11 covers two stretch options: a Mk V parts-kit build (using a Mk V wood-furniture kit instead of Mk II) and an NFA Class III pre-86 registered transferable receiver option (Path A combined with Path B kit parts; § 6.11.2). The NFA stretch turns the build into a registered machine gun — the same legal regime as Vol 5 (Path A) — and exempts it from the closed-bolt rework requirement.
6.1.2 Prerequisites
- Bench gunsmithing competence. A parts-kit build is fundamentally a bench-gunsmithing project, not a machinist project. The builder needs to be comfortable fitting parts, dressing welds, pinning components, filing to size, and verifying headspace. The kit’s barrel and FCG mostly drop in; the receiver-to-kit interface and the closed-bolt FCG rework are the work.
- Modest machining capability. Not lab-scale Path C capability — but: a drill press with depth-stop, a hand-grinder or Dremel for dressing, a Dremel-class cutoff tool or hacksaw for the demilled receiver remnant, and ideally a small lathe or mill for the closed-bolt FCG rework (cross-ref Vol 7 § 7.5 — the Professor Parabellum Vol III closed-bolt FCG layout). A builder with no machining can buy a pre-machined closed-bolt FCG kit (Bear Arms, IO Inc.); a builder with a full lab (Vol 4 § 4.0 lab-capability framing) can fabricate it.
- Headspace gauges. A GO + NO-GO 9×19 headspace gauge set is non-negotiable for verifying the kit barrel against the new receiver chamber boss. The kit barrel is original WWII (or refresh-of-WWII production); headspace verification ensures it’s safe to fire in the new receiver.
- Lab tooling for receiver work. Drill press, hand files, fine-tooth hacksaw, a small benchtop arbor press or hydraulic press for pinning. Optional but useful: a small belt sander or disc sander for dressing the receiver-to-kit interface. The full Vol 7 sheet-metal-forming + TIG-welding kit is not required for Path B — the build starts with a pre-built (or 80%-finished) US-made receiver.
- Legal posture verified. State of residence permits possession + manufacture of a non-NFA semi-auto SMG-pattern carbine for personal use (most states permit; Vol 10 has the per-state map). State of residence SBR rules understood — the kit barrel at ~7.75″ (Mk II) or ~7.8″ (Mk V) is a federal SBR by definition for a US semi-auto build unless extended to ≥16″. Most Path B builders accept SBR posture (Form 1, $200 tax stamp, ~6–10 month wait); some extend the barrel to ≥16″ for non-SBR posture; the trade-off is documented in Vol 10 § 10.5.
6.1.3 Expected outcome
A functional Mk II-pattern closed-bolt semi-auto 9×19 STEN carbine built on a US-made tube receiver, 922(r) compliant, with the visual character of a 1944-production Mk II from Fazakerley or RSAF Enfield (the kit’s source). Weight ~3.2 kg empty, overall length ~30″ with stock attached, fires single-action closed-bolt semi-auto from Sterling-pattern aftermarket magazines. Per-build cost (parts kit + US receiver + 922(r)-compliant aftermarket parts + closed-bolt FCG rework + finishing supplies + SBR tax stamp): $400–1,200 depending on parts-kit pricing volatility, receiver choice (pre-built ~$300 vs 80% ~$150 vs Vol 7 scratch ~$50 materials), and how much of the closed-bolt FCG is fabricated vs purchased.
Time-on-task: 15–30 lab hours for a first build, distributed across the receiver-to-kit fit-up, closed-bolt FCG rework, headspace verification, and finishing. About two weekends of focused bench time. This is significantly less than Vol 7’s 40–80 hours because the major fabrication work (receiver tube formation, barrel rifling, magazine spring fabrication) is bypassed — the kit and the US-made receiver carry most of the load.
6.2 The US parts-kit market — vendors, pricing, what arrives in the box
The STEN is one of the most-abundant parts-kit guns in the US surplus market. Approximately 4 million STENs were produced 1941–1953 (Vol 2 § 2.4), and the post-war demilitarization of UK, Canadian, Commonwealth, and various European surplus stocks fed a steady stream of demilled kits into the US market from the 1960s onward. Apex Gun Parts has been the most-consistent US vendor; Sarco, IO Inc., and Indianapolis Ordnance have all carried STEN kits in rotation; smaller dealers (Numrich Gun Parts, gun-show vendors, estate sales) carry kits intermittently.
6.2.1 Primary US vendors
The current (2026) US parts-kit landscape:
Table 1 — The current (2026) US parts-kit landscape
| Vendor | Typical STEN inventory | Price range | Notes |
|---|---|---|---|
| Apex Gun Parts (Aurora, Colorado) | Mk II, Mk III, Mk V kits; complete and partial | $200–500 complete; $100–300 partial | The canonical US STEN-kit vendor. Publishes 922(r) parts-count documentation per kit. Most-cited reference in the Vol 6 + Vol 10 literature. |
| Sarco Inc. (Stirling, NJ) | Mk II kits primarily; occasional Mk V | $250–450 | Long-running surplus dealer; sometimes carries higher-condition kits than Apex at a premium. |
| Indianapolis Ordnance | Mk II kits; sometimes Mk III stamped-receiver-section kits | $200–400 | Niche vendor with periodic inventory; their offering varies. |
| IO Inc. (Inter Ordnance) | Mk II kits; sometimes pre-built US-made semi-auto receivers + kits as a package | $300–600 (kit only); $700–1,200 (kit + receiver package) | Sells both kits and US-made receivers; the package option simplifies sourcing at a price premium. |
| Numrich Gun Parts | Occasional Mk II parts (individual parts, not complete kits) | per-part | Useful for replacement parts on an existing build; rarely a complete-kit source. |
| gun-show vendors / estate sales | Variable | $150–600 | Caveat-emptor pricing; verify completeness against the parts-list in § 6.3.1 before buying. |
Pricing has trended upward since the early 2000s (when complete Mk II kits were sometimes available for $80–150) and is now sensitive to the broader collector-firearm market — high-condition Mk V kits with intact wood furniture and No-4 sights routinely exceed $500 at gun shows.
6.2.2 What a parts kit actually contains
A “complete” STEN parts kit is everything except the receiver tube (the receiver tube being the federally-defined “firearm” under 18 USC § 921(a)(3) — what BATFE counts as the gun). The kit arrives with:
- The demilled receiver remnant — the original WWII receiver tube cut into sections per BATFE demilling regulations (typically three torch-cut sections; the cuts must render the receiver unusable as a firearm without significant refabrication work). The remnant is typically not useful for building the new receiver but is sometimes used as a source of cocking-handle-slot dimensions and ejection-port placement.
- The bolt assembly (bolt, fixed firing pin, extractor, cocking-handle pin). Original WWII production; condition variable.
- The trigger group housing + FCG (trigger, sear, disconnector, springs, magazine catch, fire-mode selector if Mk II UK; cast aluminum if Long Branch). Original WWII production.
- The barrel with chamber and rifling. Original WWII production, 9×19, ~197 mm (Mk II) or ~196 mm (Mk V). Bore condition variable — many kits have surplus barrels with corrosive-primer pitting; some kits have post-war refresh barrels in better condition.
- The recoil spring.
- The stock — skeleton T-frame, wire-loop, or wood depending on Mk and Mk variant.
- Sights — fixed Mk II sights, or Lee-Enfield No-4 sight assembly for Mk V.
- One or two magazines (sometimes; not always included). Original WWII Sten magazines have known feed-lip pathology (Vol 4 § 4.7.2 + Vol 11 § 11.3) — do not rely on these for a build; use modern Sterling-pattern aftermarket magazines (Bear Arms, ASP, GunSpring).
- Original parkerizing or sun-corite paint on metal parts. Often weathered; some builders refinish, some preserve.
- Cocking handle, muzzle bushing, rear cap. Original WWII production.
- Sometimes: a buttplate, a foregrip (Mk V), a bayonet lug (Mk V), miscellaneous small parts.
A “partial” kit is some subset of the above — often missing the stock, magazines, or sights. Partial kits are useful for an existing-build replacement-parts donor or for combining with parts from a second source; for a new build, hold out for a complete kit.
6.2.3 Condition expectations and what to inspect at purchase
The kits are 80+ years old. Realistic condition expectations:
- Bolt: usually serviceable. Inspect the fixed firing-pin tip for impact damage (a chipped or mushroomed tip needs work or a new bolt); inspect the bolt OD for excessive wear (the WWII surplus bolts are typically still within +0.2 mm of the original 32 mm OD spec).
- Barrel: variable. Inspect the bore with a bore mirror or borescope. Light corrosion pitting is common and tolerable for a range-toy build; heavy pitting (visible craters in the rifling) compromises accuracy and gas seal. A barrel with a smooth bore is uncommon but not rare. Inspect the chamber for cracks — kits that were demilled by torch-cutting near the chamber sometimes have heat-affected zones at the chamber that can crack under firing. Reject any kit with a visibly cracked chamber boss.
- FCG housing: usually serviceable. The stamped sheet UK Mk II housings are dimensionally robust; the cast aluminum Long Branch housings sometimes have hairline cracks at the magazine catch — inspect with a magnifier.
- Springs: original springs are often weak. Plan to replace all springs with modern aftermarket (music wire ASTM A228) springs sized per Vol 4 § 4.5.4.
- Stock: usually intact for the Mk II skeleton T-frame (it’s solid steel rod welded in a T); Mk V wood stocks are more variable — check for cracks at the wrist and at the buttplate-attachment screws.
- Sights: usually intact for the fixed Mk II flip-aperture rear; Mk V Lee-Enfield No-4 sights are sometimes loose or with damaged adjustment threads — inspect carefully if the kit is sold as a Mk V.
- Demilled receiver remnant: irrelevant to the build (not used as a receiver). Useful as a dimensional reference for slot/port placement on the new receiver.
A reputable vendor (Apex, Sarco, IO Inc.) typically grades the kits and provides representative photos. Gun-show purchases are caveat emptor — bring a bore light, a magnifier, calipers, and a copy of the § 6.3 parts list for the inspection.
6.3 Anatomy of a Sten parts kit — the parts-tree and what’s imported
6.3.1 The parts list (Mk II canonical)
A complete Mk II kit, organized by sub-assembly, with each part’s typical origin (imported = original WWII production, captured by 922(r) as an imported part; US = US-made aftermarket or US-fabricated). The 922(r) counted parts (the 20-parts list) are flagged with [922(r)] — see § 6.5 for the count arithmetic.
Receiver assembly (the federally-defined firearm):
- Receiver tube — NOT IN THE KIT (kit has only the demilled remnant; the builder supplies the US-made replacement receiver). [922(r) #1: receiver]
Bolt assembly:
- Bolt body — imported. [922(r) #4: bolt]
- Fixed firing pin (integral to bolt on WWII Mk II) — imported (part of bolt) or US-fabricated as part of closed-bolt FCG rework.
- Extractor — imported. [922(r) #11: extractor]
- Cocking-handle pin — imported.
- Cocking-handle knob — imported.
Trigger group housing + FCG:
- Trigger group housing — imported. [922(r) #6: trigger housing]
- Trigger — imported. [922(r) #7: trigger]
- Sear — imported. [922(r) #8: sear (hammer)]
- Disconnector — imported. [922(r) #9: disconnector]
- Fire-mode selector (Mk II UK) — imported. [922(r) #10: selector]
- Magazine catch — imported. [922(r) #18: magazine release]
- FCG springs — imported (replace with US music wire — see § 6.5.4).
- FCG internal pins — imported (replace with US music-wire pins — see § 6.5.4).
Barrel assembly:
- Barrel — imported. [922(r) #2: barrel]
- Muzzle bushing — imported.
Operating-mechanism parts:
- Recoil spring — imported.
- Recoil-spring guide — imported.
Stock:
- Skeleton T-frame stock (Mk II) — imported. [922(r) #5: buttstock]
Magazine (typically one included, sometimes two):
- Magazine body — imported. [922(r) #15: magazine body]
- Magazine follower — imported. [922(r) #16: magazine follower]
- Magazine floorplate — imported. [922(r) #17: magazine floorplate]
Miscellaneous:
- Rear cap — imported.
- Front sight blade — imported.
- Rear sight assembly (Mk II flip aperture) — imported.
The full 20-parts 922(r) list (per 27 CFR § 478.39) is enumerated in § 6.5.1. Not every part above corresponds to a 922(r)-counted part — the rule lists 20 specific parts, and only some of the parts in a Sten kit map to those 20 categories. The mapping is documented in § 6.5.
6.3.2 What’s missing from the kit (what the builder must supply)
- Receiver tube — the federally-defined firearm. The builder supplies: a US-made pre-built semi-auto tube receiver, or an 80% receiver blank to finish, or a from-scratch receiver per Vol 7 § 7.4.
- 922(r)-compliance US-made replacement parts — typically the buttstock, magazine body + follower + floorplate, sear, disconnector, and trigger. The exact list depends on the final count (§ 6.5).
- Closed-bolt FCG components — the firing-pin striker, the separate firing pin in the bolt, the firing-pin return spring, the modified sear engagement geometry. The Professor Parabellum Vol III drawings (Vol 4 § 4.1.3) provide the layout; commercial kits (Bear Arms closed-bolt FCG kit, IO Inc. closed-bolt parts) are available as alternatives.
- Modern Sterling-pattern magazines — at least two, preferably four. WWII original Sten magazines have feed-lip pathology (Vol 11 § 11.3); modern aftermarket are uniformly better.
- Headspace gauges (GO + NO-GO 9×19) — non-negotiable. Brownells or PTG, ~$40 for the pair.
- Finishing supplies — if refinishing, parkerizing solution and tank (or hot-blue salts, or Cerakote spray rig).
- Form 1 SBR paperwork (if the barrel stays at ~7.75″ and the build is configured as an SBR) — $200 tax stamp + 6–10 month wait; Vol 10 § 10.5 has the procedure.
6.4 US-made semi-auto receivers — three options
The kit provides everything except the receiver. The receiver is the federally-defined firearm. Three options exist for sourcing the US-made semi-auto receiver, in increasing order of effort and decreasing order of cost:
6.4.1 Option 1 — pre-built US-made semi-auto receiver (drop-in)
Cost: $250–400. Effort: minimal — drop-in.
Several US manufacturers produce pre-built tube receivers specifically for STEN parts-kit builds. The receiver arrives already formed, welded, machined for the magazine well + ejection port + cocking-handle slot, and dimensioned to accept a standard Apex-pattern kit. Some manufacturers offer pre-built receivers with the closed-bolt FCG features already machined; others leave the FCG rework to the builder.
Current (2026) US-made semi-auto STEN receiver manufacturers:
- Indianapolis Ordnance — pre-built closed-bolt semi-auto tube receivers, ~$300–350. Sometimes sold as a kit-receiver package with the matched Apex kit at a $50–100 bundle discount.
- IO Inc. (Inter Ordnance) — pre-built receivers, ~$250–300. Their kit-receiver package option simplifies sourcing.
- Wise Lite Arms — semi-auto STEN receiver shells, ~$280–320 historically; inventory has been intermittent in recent years.
- Atlantic Firearms — sometimes carries third-party STEN receivers in distribution.
Pros: minimal effort, professionally formed and welded (no risk of receiver-tube failure from amateur welding), known-good dimensions, often includes the closed-bolt FCG features.
Cons: cost; less control over receiver-tube dimensions and finish; reliance on the manufacturer’s compliance posture (verify the receiver is sold as a non-NFA semi-auto-only firearm under federal law).
6.4.2 Option 2 — 80% receiver blank (finish-in-lab)
Cost: $100–180. Effort: 4–8 hours of finishing work.
An “80% receiver” is a partially-formed receiver tube that, under BATFE precedent, has not yet been “manufactured” as a firearm — it requires final machining operations (typically the magazine-well slot, ejection port, and FCG attachment holes) to become a firearm. Under federal law, an individual may manufacture an 80% receiver into a complete receiver for personal use without serialization (the manufacture-for-personal-use exemption — Vol 10 § 10.6). Several states (CA, NY, NJ, others) require 80% receivers be shipped via FFL and impose serialization requirements; the state-by-state rules are in Vol 10 § 10.5.
The 80% blank arrives as a rolled and welded tube with most of the external dimensions complete; the final operations are the magazine-well slot (rectangular cutout, 60 mm × 30 mm), the ejection port (55 mm × 24 mm), and the trigger-group attachment holes. CNC milling on a benchtop machine handles these operations comfortably (cross-ref Vol 7 § 7.4 Step A8 for the operations).
Pros: significant cost savings vs pre-built; control over final-machining quality; no reliance on a manufacturer’s compliance posture.
Cons: requires CNC mill or drill press + hand tools for the final-machining operations; per-state legal complexity for the 80% blank purchase; documentation burden for the manufacture-for-personal-use exemption.
6.4.3 Option 3 — full from-scratch receiver (Vol 7 § 7.4)
Cost: $30–60 in materials. Effort: 8–16 hours.
The full from-scratch receiver-tube fabrication is documented in Vol 7 § 7.4 (Work Package A). This is the same procedure used for a Vol 7 build, but Vol 6 builders sometimes choose it as a way to get a known-good receiver at minimum cost when they have the lab capability (sheet-metal forming, TIG welding) but want a Path B build for the rest of the gun. The 922(r) compliance arithmetic is unchanged — the receiver is always US-made in a Path B build, whether Option 1, 2, or 3; what changes is the cost and effort to produce it.
A Vol 6 build using Vol 7 § 7.4’s receiver fabrication is the approach a well-equipped lab builder would take for this build: the receiver is produced in a long weekend, and the rest of the build is the kit-assembly and closed-bolt FCG rework that’s distinctive to Path B.
6.4.4 Pre-1982 grandfathered open-bolt semi-auto receivers — not available for new builds
A note on what’s not available: pre-1982-registered open-bolt semi-auto STENs (using the original WWII open-bolt FCG without modification) are grandfathered under the 1982 ATF rule (Vol 10 § 10.4) and remain lawful to possess and transfer. The registration window closed in 1982; no new pre-1982 open-bolt semi-auto receivers can be brought into existence today. A builder who acquires a pre-1982 receiver in the secondary market can build on it without the closed-bolt rework, but these receivers are uncommon and command a premium. For new builds, closed-bolt is the only legal posture.
6.4.5 Receiver-to-kit interface — what to verify
Whichever receiver option is chosen, verify before assembly:
- Receiver-tube ID: ~35 mm. Bolt OD (~32 mm) should slide with ~1.5 mm radial clearance. Too tight binds; too loose causes timing issues.
- Magazine-well slot position: ~220 mm forward of the rear end. Verify against the kit FCG housing — the housing’s magazine-well opening must align with the receiver’s magazine-well slot.
- Ejection port position: opposite the magazine well at the same fore-aft location. Verify against the kit bolt — the bolt’s extractor slot must align with the ejection port at the moment of extraction.
- Cocking-handle slot position: ~50 mm aft of the ejection port, running rearward 110 mm. Verify against the kit bolt’s cocking-handle pin hole — the pin must ride freely in the slot.
- Trigger-group attachment holes: must align with the kit FCG housing’s attachment holes. Common interface problem — if the receiver was made for a different FCG pattern (Long Branch Mk II vs UK Mk II), the holes may not line up.
- Length: ~533 mm. The kit barrel + muzzle bushing + rear cap depend on this dimension. A long receiver leaves the barrel under-protruded; a short receiver crowds the rear cap.
If any of these are off, the smart move is redrill the receiver to match the kit, not the other way around. The kit parts are 80 years old, demilled, and irreplaceable; the receiver is new and cheap.
6.5 922(r) parts-count compliance — the canonical hub treatment
This is the section that earns Vol 6 its “place in the hub where 922(r) lives” billing. Read this once and the framework applies to every imported-parts-kit build in the hub — STEN, AK-47, Sterling Mk 4 / L2A3, MP-40, FAL, etc.
6.5.1 The rule, restated
18 USC § 922(r) prohibits the assembly of a “non-importable” semi-automatic rifle or shotgun (and, by ATF interpretation, certain pistol-caliber semi-auto carbines including a parts-kit-built STEN) from imported parts in a configuration that would not be importable into the United States as a complete firearm.
27 CFR § 478.39 implements the rule: the assembled firearm must contain no more than 10 of the 20 specified parts that are imported. Conversely, at least 10 of the 20 parts must be US-made.
The 20 specified parts (the canonical 27 CFR § 478.39 list):
Table 2 — The 20 specified parts (the canonical 27 CFR § 478.39 list)
| # | Part | STEN equivalent |
|---|---|---|
| 1 | Frames, receivers, receiver castings, forgings, or stampings | Receiver tube (always US-made in a Path B build — this is one US-made part) |
| 2 | Barrels | Barrel (imported in a kit build) |
| 3 | Barrel extensions | n/a for STEN (no separate barrel extension) |
| 4 | Mounting blocks (trunnions) | n/a for STEN |
| 5 | Muzzle attachments | n/a for STEN (no flash hider on Mk II; the Mk I has a flash hider — counted if building a Mk I) |
| 6 | Bolts | Bolt body (imported in a kit build) |
| 7 | Bolt carriers | n/a for STEN (the bolt is single-piece, no separate carrier) |
| 8 | Operating rods | n/a for STEN (direct blowback, no operating rod) |
| 9 | Gas pistons | n/a for STEN (no gas system) |
| 10 | Trigger housings | Trigger group housing (imported in a kit build) |
| 11 | Triggers | Trigger (imported in a kit build) |
| 12 | Hammers | Sear (the STEN’s striker — imported) |
| 13 | Sears | Sear (already counted under #12 — same part for the STEN; some compliance sheets count it once, some twice. Conservative: count once.) |
| 14 | Disconnectors | Disconnector (imported in a kit build) |
| 15 | Buttstocks | Skeleton T-frame stock or Mk V wood buttstock (imported in a kit build) |
| 16 | Pistol grips | n/a for Mk II (no pistol grip); n/a for Mk V (foregrip + buttstock, no pistol grip) |
| 17 | Forearms, handguards | Mk V foregrip (imported if Mk V); n/a for Mk II |
| 18 | Magazine bodies | Magazine body (imported if using WWII surplus mag; US-made if using Bear Arms / ASP modern Sterling-pattern mag) |
| 19 | Followers | Magazine follower (imported or US, same as #18) |
| 20 | Floorplates | Magazine floorplate (imported or US, same as #18) |
Of these 20 categories, approximately 12 are applicable to a Mk II STEN build (the rest are n/a — no operating rod, no gas piston, no pistol grip, etc.). Of the 12 applicable, the kit supplies imported versions of approximately 10: barrel, bolt, trigger housing, trigger, sear (counted once), disconnector, buttstock, magazine body, follower, floorplate. The receiver tube is always US-made (supplied by the builder) — that’s one US-made count. To satisfy the rule (≤10 imported, ≥10 US-made when 20 are applicable; proportionally fewer when fewer than 20 apply), the typical Mk II build needs ~5–6 of the imported parts replaced with US-made.
ATF’s interpretation has evolved over the decades; the conservative posture is to count every applicable category, replace enough imported parts to land at ≤10 imported, and document the count. The Bear Arms canonical compliance sheet (§ 6.5.3) does this rigorously for a typical Apex Mk II kit.
6.5.2 The arithmetic — typical Mk II kit on a US receiver
A worked example: the Apex Mk II kit (with one original magazine included) built on a pre-built US-made semi-auto receiver. Out-of-box parts count:
Table 3 — A worked example: the Apex Mk II kit (with one original magazine included) built on a pre-built US-made semi-auto receiver. Out-of-box parts count
| 922(r) part | Source | US or imported? |
|---|---|---|
| Receiver tube | Pre-built US receiver | US (1) |
| Barrel | Apex kit | Imported (1) |
| Bolt | Apex kit | Imported (2) |
| Trigger housing | Apex kit | Imported (3) |
| Trigger | Apex kit | Imported (4) |
| Sear (hammer + sear, count once) | Apex kit | Imported (5) |
| Disconnector | Apex kit | Imported (6) |
| Buttstock (skeleton T) | Apex kit | Imported (7) |
| Magazine body | Apex kit | Imported (8) |
| Magazine follower | Apex kit | Imported (9) |
| Magazine floorplate | Apex kit | Imported (10) |
| Total applicable | 11 (10 imported + 1 US) |
Out-of-box, the kit-plus-receiver build has 10 imported parts and 1 US-made part — at the legal edge (≤10 imported is required; 10 is exactly the limit). Most compliance sheets recommend coming in at ≤8 to provide margin against any single-part dispute or any change in ATF interpretation.
To get from 10 imported to ≤8 imported, replace any 2 (preferably 3–4 for margin) of the imported parts with US-made:
Table 4 — To get from 10 imported to ≤8 imported, replace any 2 (preferably 3–4 for margin) of the imported parts with US-made
| Common US-made replacements | Source | Cost |
|---|---|---|
| US-made buttstock (skeleton T or wood) | Bear Arms, US-fabricated from steel rod (cross-ref Vol 7 § 7.8 Step E7) | $25–60 |
| US-made magazine body | Bear Arms Sterling-pattern, ASP Sterling-pattern, GunSpring | $25–35 each |
| US-made magazine follower | Bear Arms, ASP | $5–10 each (sold separately or with body) |
| US-made magazine floorplate | Bear Arms, ASP | $5–10 each (sold separately or with body) |
| US-made trigger | Bear Arms, fabricated per Vol 7 § 7.5 Step B3 | $30–80 |
| US-made disconnector | Bear Arms, fabricated per Vol 7 § 7.5 Step B3 | $30–80 |
| US-made sear (firing-pin striker for closed-bolt build) | Bear Arms (sold as part of closed-bolt FCG kit), fabricated per Vol 7 § 7.5 Step B3 | $40–100 |
A conservative typical Path B build replaces: buttstock + magazine body + magazine follower + magazine floorplate (all 4 from a single Bear Arms or ASP package) = 4 imported parts replaced, leaving 6 imported parts in the build. Comfortably below the 10-imported threshold. The 4-replacement approach is the canonical Vol 6 path.
When the closed-bolt FCG rework is also performed (§ 6.6.2), the builder fabricates or buys US-made trigger, sear/striker, and disconnector as part of that rework — those count as additional US-made replacements and drop the imported count further below the threshold. A build with the canonical 4 magazine-and-buttstock replacements + the closed-bolt FCG rework lands at 3 imported parts in a 13-applicable-part build — well under any ATF interpretive scenario.
6.5.3 The Bear Arms canonical compliance sheet
The Bear Arms compliance sheet (Vol 4 § 4.1.3) is the canonical US enthusiast reference for STEN 922(r) compliance. It’s a one-page tabulated count specifically for an Apex Mk II kit on a US-made receiver, with the replacement-parts package keyed to Bear Arms’ own US-made offerings (which is, frankly, why Bear Arms publishes it — but the count arithmetic is independently verifiable). The sheet documents:
- The applicable parts list (the 11-applicable-of-20 count for a Mk II);
- The out-of-box imported count (10);
- The recommended replacement package (buttstock + magazine body + follower + floorplate, four parts);
- The final imported count (6) with the recommended package;
- A documentation template for retaining the count as a record of compliance.
Bear Arms publishes the sheet free on their site as part of the STEN-build documentation; the URL is in Vol 12 (Cheatsheet). The Apex per-kit documentation (mailed with each kit purchase) covers the same ground with vendor-specific notes.
6.5.4 What counts as “US-made”
ATF guidance (and the underlying statute) defines “US-made” loosely: a part is US-made if it was manufactured in the United States by a US person or entity, with sufficient US-content to qualify. The interpretive rules are:
- Whole-part manufacture in the US — unambiguous. A Bear Arms US-machined buttstock is US-made.
- Substantial-transformation rule — a foreign-origin raw material (e.g., imported steel) transformed by US labor into a finished part is US-made. A buttstock fabricated by the builder from a piece of US steel rod (or even from imported steel rod, if substantially transformed in the builder’s lab) is US-made.
- Country of origin marking — for builder-fabricated parts, no country-of-origin marking is required; for purchased US-made parts, the marking on the part (or its packaging) is the documentation.
- Records — retain receipts for purchased US-made parts; retain a build log for fabricated parts; retain the count documentation. ATF has historically not aggressively audited 922(r) compliance, but a builder’s own records protect against any future challenge.
A part fabricated by the builder in their own US lab from raw materials — regardless of the raw material’s origin — qualifies as US-made under the substantial-transformation rule. This is the legal posture for all lab-fabricated parts in any 922(r) compliance arithmetic.
6.5.5 Cross-applicable to other imported-parts-kit builds in the hub
The framework above — count the applicable parts, identify the imported subset, replace enough to land at ≤8–9 imported — is identical for any imported-parts-kit build under 922(r). The Sten happens to be ~11-applicable-of-20; an AK-47 build is ~16-applicable-of-20 (more parts because of the operating rod, gas piston, bolt carrier, pistol grip, handguard, etc.); a Sterling Mk 4 / L2A3 build is ~12-applicable-of-20 (essentially the same as the Sten with minor variations in the FCG categories). The replacement-parts strategy is the same: identify the parts that are easiest to source as US-made (typically: stock, grip, handguard, magazine components, FCG components) and replace those first.
The 20 categories in 27 CFR § 478.39 are stable across the hub’s imported-parts-kit builds. Memorize the list once; apply it to each build.
6.6 Assembly procedure — from kit-and-receiver to function-tested STEN
The assembly procedure unfolds in five phases: (1) receiver-to-kit fit-up verification, (2) closed-bolt FCG rework, (3) barrel installation and headspace verification, (4) bolt and operating-mechanism installation, (5) function-test. The procedure assumes the receiver is already prepared per § 6.4 — final-machined for the magazine well, ejection port, cocking-handle slot, and trigger-group attachment holes.
6.6.1 Phase 1 — Receiver-to-kit fit-up verification (1–3 hours)
Before any rework, verify the receiver-kit interface dimensionally:
- Test-fit the bolt in the receiver tube. The bolt should slide freely with ~1 mm radial clearance. Binding: dress the receiver-tube ID with a 240-grit flap wheel on a bench grinder, or replace the bolt with a slightly-smaller-OD aftermarket (rare; the WWII bolts are usually within spec).
- Test-fit the FCG housing under the receiver tube. The housing should align with the receiver’s underside trigger-group attachment holes within 0.5 mm. Misalignment: redrill the receiver holes to match the housing (don’t redrill the housing — it’s the irreplaceable kit part).
- Test-fit the kit barrel into the receiver tube from the muzzle end. The barrel should seat against the receiver chamber boss without forcing. Resistance: dress the receiver chamber boss with a chamfer file; the kit barrel is the reference dimension.
- Test-fit the muzzle bushing. It should thread (or pin) onto the receiver tube’s muzzle end and retain the barrel.
- Test-fit the rear cap. It should thread onto the receiver tube’s rear end (left-hand thread per the MoS spec; Vol 4 § 4.3.1) and retain the recoil spring.
If all five fit-ups pass, the receiver is ready for the closed-bolt FCG rework. If any fail, address the failure before proceeding — fitting issues compound downstream.
6.6.2 Phase 2 — Closed-bolt FCG rework (6–12 hours)
This is the largest single phase of the build. The kit’s FCG is configured for open-bolt operation (fixed firing pin on the bolt, sear holds the bolt rearward, trigger pull releases the bolt to fly forward and fire). For a new US semi-auto build, this must be reconfigured to closed-bolt operation (bolt rests forward with chambered cartridge, separate firing pin on the bolt, FCG striker mechanism strikes the firing pin on trigger pull).
The full closed-bolt FCG fabrication is documented in Vol 7 § 7.5 (Work Package B). For Vol 6, the procedure is the same with one simplification: the FCG housing is already supplied by the kit, so the housing itself is not fabricated — only the closed-bolt internal mechanism parts are fabricated (or purchased) and fitted to the existing kit FCG housing.
Two sub-paths:
Sub-path 1: Commercial closed-bolt FCG conversion kit.
Bear Arms, IO Inc., and Indianapolis Ordnance sell closed-bolt FCG conversion kits specifically designed to fit a WWII Sten FCG housing. The kit includes the firing-pin striker, the modified sear (or replacement sear), the firing-pin return spring, and the separate firing pin for the bolt. Cost: $80–200. Installation: 2–4 hours, mostly fitting the new striker into the existing housing pivots.
Sub-path 2: Fabricate the closed-bolt FCG per Vol 7 § 7.5.
For a lab-equipped builder, fabricating the closed-bolt parts is the high-control path. Procedure per Vol 7 § 7.5 Step B3:
- Modify the kit sear by grinding the bolt-engagement surface flat (the WWII sear engages the bolt’s rearward sear surface; the closed-bolt design has the sear engage a firing-pin striker, not the bolt directly).
- Fabricate the firing-pin striker from 4140 round stock — small machined part that pivots in a new pocket in the kit housing and strikes the bolt’s separate firing pin from the rear. Per the Professor Parabellum Vol III drawings.
- Fabricate the separate firing pin — 4140 round stock, 2.4 mm OD × 20 mm long, with a flange at the rear and a point at the front that protrudes 1.4 mm beyond the bolt face. Drill the kit bolt face to accept the firing pin (2.5 mm clearance hole through the bolt face, extending ~15 mm into the bolt body).
- Fabricate the firing-pin return spring — music wire ASTM A228, ~5 mm OD coil.
- Fabricate or purchase the disconnector — flat plate with pivot hole + sear-reset surface; if the build is replacing the kit disconnector for 922(r) compliance, use the fabricated US-made part here. Otherwise, the kit disconnector can be modified to interface with the new striker pivot.
- Modify the kit housing by drilling a new pivot hole for the firing-pin striker (location per the Vol III drawings) and a new spring-retention feature for the striker return spring.
The kit FCG retains its WWII appearance from the outside; the internal mechanism is rebuilt for closed-bolt operation. This is the most labor-intensive part of a Path B build.
Sub-path 3: Pre-built closed-bolt FCG receiver (Option 1 of § 6.4.1 with closed-bolt features included).
Some pre-built US-made receivers (Indianapolis Ordnance, IO Inc.) come with the closed-bolt FCG already integrated into a new FCG housing as part of the receiver assembly. In this case, the kit FCG is not used in the build — it’s set aside as a parts donor (and the parts that are used from it count toward the imported parts in the 922(r) arithmetic). The closed-bolt FCG features are pre-machined; only the operating internals (trigger, sear, disconnector, striker, springs) require installation.
If Option 1 with closed-bolt features included was chosen, skip the Phase 2 fabrication and proceed directly to Phase 3.
6.6.3 Phase 3 — Barrel installation and headspace verification (2–4 hours)
- Inspect the kit barrel. Bore mirror or borescope. Reject if cracks at the chamber boss or heavy pitting in the chamber.
- Slip the barrel into the receiver from the muzzle end. Seat against the chamber boss.
- Thread (or pin) the muzzle bushing in place. Hand-tight + light wrench.
- Install the bolt (from Phase 4, but for headspace verification install it temporarily here without the recoil spring or FCG — only the bolt face against the chamber is needed).
- Insert the GO gauge into the chamber. Close the bolt onto the GO gauge. The bolt must close fully without forcing — this is “headspace on GO.”
- Insert the NO-GO gauge. Close the bolt. The bolt must not close fully on the NO-GO gauge — this is “headspace on NO-GO.” If the bolt closes on NO-GO, headspace is too deep — the kit barrel does not match the receiver’s chamber-boss geometry, and the build has a problem. Options: (a) reject the kit barrel and source a replacement; (b) shorten the receiver’s chamber boss to seat the barrel further forward (only if the geometry allows); (c) try a different US-made receiver. Headspace too deep is dangerous — do not proceed to firing.
- Document headspace in the build log (GO closed, NO-GO did not close — record the specific gauge brand and date).
A correctly-headspaced kit barrel in a correctly-bored US receiver is the common case. Headspace failure occurs in maybe 5–10% of Path B builds, most often when the receiver and the kit were sourced from different vendors with slightly different reference dimensions.
6.6.4 Phase 4 — Bolt and operating-mechanism installation (2–4 hours)
- Install the extractor in the bolt (replace the kit extractor with a fresh US-made extractor if the kit extractor is worn or as a 922(r) replacement; the WWII extractors are usually serviceable).
- Install the cocking-handle pin and knob.
- Install the recoil spring over the rear of the bolt’s spring-guide step.
- Install the bolt into the receiver from the rear. With the FCG installed (next step), the bolt rides on the recoil spring and is retained by the rear cap.
- Install the FCG by bolting the housing to the receiver underside. Verify the FCG bolts seat without forcing the housing-receiver interface.
- Install the rear cap with light thread-locker (Loctite Blue) on the threads.
- Install the stock (skeleton T-frame for Mk II; wood for Mk V). Cross-pin or bolt as appropriate.
6.6.5 Phase 5 — Function-test (1 hour)
With the build complete and before any live ammunition, perform a dry function check:
- Insert an empty Sterling-pattern magazine. Magazine catch should retain it.
- Cock the action by drawing the cocking handle rearward. The sear (or, in the closed-bolt design, the firing-pin striker latch) should engage and hold the action cocked.
- Pull the trigger. The firing-pin striker should release and strike the firing pin (a sharp “click” is audible). The bolt does not cycle (no ammunition + no recoil = no cycle).
- Manually cycle the bolt rearward. This simulates a fired round’s recoil. The disconnector should reset, the sear should re-engage, the action should be ready for the next trigger pull.
- Pull the trigger again. Second strike.
- Repeat 5–10 times to verify reset behavior.
- Remove the empty magazine. Verify magazine release works.
- Insert a snap-cap or dummy round. Verify the closed-bolt design chambers the round when the bolt is closed (the dummy round is fed from the magazine and seated against the bolt face when the cocking handle is released).
If all dry-cycle checks pass, the build is ready for the live-fire test-fire per § 6.9.
6.7 Common fitting issues and how to solve them
After hundreds of documented Path B builds in the community archive (Subguns.com, AR15.com STEN forum, Sturmgewehr.com), the recurring fitting issues fall into a small set:
- FCG housing-to-receiver hole misalignment — most common. Cause: the kit FCG housing’s attachment holes were drilled for a specific factory’s WWII receiver tube (Fazakerley vs RSAF Enfield vs Long Branch had slight variation), and the US-made receiver’s holes were drilled to a different reference. Solution: redrill the receiver holes to match the housing (not the other way around).
- Bolt-to-receiver fit too tight (binding) — bolt OD is at the high end of WWII tolerance, US receiver ID is at the low end. Solution: lightly polish the receiver-tube ID with a flap wheel; do not turn down the bolt OD (the bolt is the harder-to-replace part).
- Bolt-to-receiver fit too loose (excessive radial clearance) — bolt OD is at the low end, US receiver ID is at the high end. Functional impact: minimal at <3 mm radial clearance; the gun functions reliably but the bolt face may not perfectly align with the chamber. Solution: accept the fit if function-testing is clean, or source a different bolt.
- Barrel won’t seat against the receiver chamber boss — caused by burrs or machining swarf at the chamber boss or barrel shoulder. Solution: dress with a chamfer file, then re-test-fit.
- Headspace on NO-GO closes (chamber too deep) — see § 6.6.3 Step 6. Most-common cause: mismatched kit barrel and US receiver. Solution: reject the barrel or the receiver and source a replacement; do not proceed with firing.
- FCG won’t reset after a trigger pull — disconnector spring is weak (replace with a stronger music-wire spring), or the disconnector geometry is off (re-fit the disconnector against the modified sear engagement).
- Closed-bolt firing-pin striker over-travels and dry-fires on the bolt face — striker travel limit is too generous; install a striker-travel-limit pin or shim per the Professor Parabellum Vol III drawings.
- Magazine catch won’t retain a Sterling-pattern aftermarket magazine — the WWII Sten and modern Sterling-pattern magazines have slightly different catch geometry. Solution: install a Bear Arms Sterling-compatible magazine catch (US-made; counts as a 922(r) US replacement).
- Cocking handle binds in the receiver slot — the kit cocking handle is slightly oversized vs the US receiver’s slot. Solution: dress the cocking handle with a file, not the slot (the cocking handle is the smaller part and easier to replace).
- Extractor doesn’t grip the cartridge rim — extractor spring is weak or the extractor claw is worn. Solution: replace the extractor with a fresh part (US-made; counts as a 922(r) US replacement).
The general rule for fitting: modify the cheaper part, preserve the more-expensive or harder-to-replace part. The kit parts are 80 years old and irreplaceable; the US-made receiver and US-made replacement parts are new and modifiable.
6.8 Finishing the parts-kit build
Path B builders fall into two camps on finishing: refinish to a uniform parkerized appearance, or preserve the original WWII finish on the kit parts and finish only the US-made receiver to match.
6.8.1 Path 1 — Full refinish to uniform parkerized
Strip all metal parts to bare steel (Naval Jelly, electrolysis, or media blasting), then refinish in a single parkerizing batch per Vol 9 § 9.2. The result is a uniform-appearance build, period-correct in process if not in patina. This is the canonical Path B finish and matches the appearance of a freshly-manufactured 1944 Mk II.
Procedure per Vol 9 § 9.2:
- Strip all metal parts of paint, parkerizing, oil, and surface oxide. Naval Jelly for rust removal; media blasting (aluminum oxide, 80 grit) for paint and surface treatment.
- Degrease thoroughly (acetone or brake cleaner).
- Submerge in manganese phosphate parkerizing solution at 95°C for 15–30 minutes until the surface is uniformly dark gray. Manganese phosphate (Du-Lite, Lauer, or homebrew) gives the dark gunmetal-gray period-correct appearance.
- Rinse in hot water.
- Oil with a light petroleum lubricant (Mobil 1, Outers, or any clean firearm oil).
- Cure for 24 hours before assembly.
Wood parts (Mk V stock, foregrip) get boiled linseed oil per Vol 9 § 9.4.
6.8.2 Path 2 — Preserve original kit finish, match US receiver
Builders who want the kit parts to retain their WWII patina (refinishing erases 80 years of history) can leave the kit parts as-is and finish only the US-made receiver to match. This requires color-matching the parkerizing — the WWII finishes vary, so color-match the receiver to a specific kit part (typically the FCG housing) using a test strip first.
Procedure:
- Test-strip parkerizing on a scrap piece of US receiver material; adjust solution temperature and dwell time to match the kit FCG housing’s color.
- Strip and degrease the US-made receiver only.
- Parkerize the receiver to the test-strip-confirmed color.
- Light-oil the kit parts and the receiver.
- Assemble.
The resulting build has a slightly variegated appearance — kit parts in their original (sometimes weathered) finish, receiver in a matching new finish. Some Path B builders prefer this “build with the past” aesthetic; some prefer the uniform fresh-1944 appearance of Path 1.
6.8.3 Cerakote alternative
Modern Cerakote (or DuraCoat) in a flat dark gray or matte black is a non-period-correct but durable alternative. Apply per the Cerakote spray-rig procedure; cure per the manufacturer’s spec. Cerakote is harder than parkerizing, more corrosion-resistant, and visually similar at conversational distance. Not period-correct; not the canonical Vol 6 finish; included here for builders who prioritize durability over historical appearance.
6.9 Test-fire, break-in, and live-fire verification
Per Vol 11’s break-in procedure (§ 11.4):
- Dry function check — as in § 6.6.5 Phase 5, repeated after the gun has rested overnight.
- Single-round chamber-and-fire — load one round of 9×19 NATO ball in a fresh aftermarket Sterling-pattern magazine, chamber it via the closed-bolt action (cock the gun, load magazine, ride the bolt forward). Point the muzzle in a safe direction. Fire.
- Verify ejection and extraction. The case should eject cleanly through the ejection port. If the case sticks in the chamber, the extractor is weak (replace it) or the chamber is too tight (re-check with the GO gauge — should still close after firing).
- 5-round semi-auto — verify the closed-bolt cycle works: the bolt’s recoil from firing the first round should cycle the action, eject the spent case, feed the next round, and re-cock the closed-bolt mechanism. Pull the trigger again; second round fires.
- 20-round semi-auto — verify reliability across a complete magazine load.
- Full magazine (32 rounds) semi-auto — verify reliability across a full magazine.
- Heat-soak test — fire 3 consecutive 32-round magazines back-to-back; verify no out-of-battery firing, no double-feeds, no feed-lip pathology. If any of these occur with a fresh aftermarket magazine, the issue is in the FCG or the receiver geometry, not the magazine.
- Clean and inspect — disassemble after the heat-soak test, clean per Vol 11 § 11.7, inspect for any visible wear, fit, or damage. Pay attention to the closed-bolt firing-pin and striker — early-build fitting can show as accelerated wear here.
A Path B build that passes the heat-soak test is reliable for ordinary range use. The WWII surplus Sten magazines (if any are included in the kit) are not for range use — keep them as collector items and shoot with modern aftermarket only.
6.10 Cost and time-on-task summary
Table 5 — 6.10 Cost and time-on-task summary
| Line item | Low | High | Notes |
|---|---|---|---|
| Parts kit (Apex / Sarco Mk II) | $200 | $500 | Complete kit; partial kits cheaper but missing parts will need to be sourced separately |
| US-made semi-auto receiver | $30 | $400 | $30–60 scratch (Vol 7 § 7.4); $150 80%; $250–400 pre-built |
| Closed-bolt FCG kit OR fabricated parts | $50 | $200 | $50 fabricated from raw stock; $80–200 commercial conversion kit |
| 922(r) US replacement parts (stock + magazine components) | $50 | $100 | Bear Arms / ASP package |
| 2 modern Sterling-pattern magazines | $50 | $80 | $25–35 each; buy two minimum |
| Headspace gauges (GO + NO-GO, 9×19) | $40 | $60 | One-time tooling investment |
| Parkerizing supplies (if refinishing) | $30 | $80 | Du-Lite or Lauer manganese phosphate + 5-liter tank |
| Form 1 SBR tax stamp (if barrel <16″) | $200 | $200 | One-time; 6–10 month wait |
| Miscellaneous (cleaning, oil, springs, pins) | $20 | $50 | |
| Total | $670 | $1,670 | Without SBR: $470–1,470 |
| Time (first build) | 15 hr | 30 hr | Subsequent builds: 8–15 hr |
The cost spread is wide because of three big variables: parts-kit price (depends on market conditions and condition grading), receiver choice (3× spread), and whether the build is configured as an SBR. The time spread is driven by experience level and by whether the builder fabricates or purchases the closed-bolt FCG.
For a typical lab-builder Path B build with a mid-range Apex kit, a Vol 7 § 7.4-fabricated receiver, fabricated closed-bolt FCG, Bear Arms replacement parts package, and Form 1 SBR posture: ~$650 + ~20 hours.
6.11 Stretch builds — Mk V parts kit and NFA Class III option
6.11.1 Mk V parts-kit build (wood furniture + No-4 sights)
A Mk V kit (Sarco and Apex carry these intermittently) has the same parts-tree as a Mk II but adds:
- Mk V wooden buttstock (replaces the skeleton T-frame) — counted as a 922(r) buttstock.
- Mk V wooden foregrip — counted as a 922(r) forearm/handguard.
- Lee-Enfield No-4 rear sight + adjustable front blade — not 922(r) counted.
- Bayonet lug on the muzzle bushing — not 922(r) counted (some 922(r) sheets list “bayonet lug” but it’s not in the 27 CFR § 478.39 list of 20 parts).
The Mk V build is slightly more constraining on 922(r) compliance because the wood furniture adds a second buttstock-or-handguard count category that’s typically imported in the kit (~12 applicable parts, ~11 imported out-of-box). Replacement strategy: US-made buttstock + US-made foregrip + the standard magazine package = 6 replacements, leaving ~5 imported. Sources: Bear Arms publishes Mk V wood furniture (US-machined from American walnut); custom stockmakers (Boyds, Macon Gunstocks) can produce Mk V profiles.
Cost premium vs Mk II: $50–150 (kit) + $100–200 (US wood furniture) = $150–350 over a Mk II build.
6.11.2 NFA Class III pre-86 registered transferable receiver (Path A + Path B kit parts)
If the builder has access to a pre-86 registered transferable Sten receiver (via a Class III SOT or by direct purchase from a Class III dealer — Vol 5 has the procedure), the Path A registered receiver can be combined with a Path B kit. The result is a select-fire Sten built on a registered NFA receiver, using kit parts for the bolt, FCG (in the original WWII open-bolt configuration — no closed-bolt rework required, because the registered receiver is a machine gun and not subject to the 1982 closed-bolt rule), barrel, stock, and magazines.
Legal posture: the registered receiver is the gun for NFA purposes; the kit parts are service parts. ATF will recognize a registered Sten with kit-sourced bolt, FCG, and barrel as long as the registration is properly recorded and the receiver remains in its registered configuration. The kit’s open-bolt FCG and the kit’s bolt with fixed firing pin are appropriate for the registered receiver — this is the only Path B variant where the WWII parts are used as-built.
Cost: $10–25K for the registered receiver (per Vol 5), plus $200–500 for the kit, plus minimal additional cost (no closed-bolt rework needed; minor receiver-kit fitting only). This is the cheapest path to a select-fire transferable Sten if a registered receiver can be sourced — the kit drops in, the Vol 6 fit-up and finish steps apply, and Path C’s full-from-scratch labor is avoided.
922(r) does not apply to NFA-registered machine guns (which are not “non-importable” semi-automatic rifles in the relevant statutory sense). The Vol 6.5 parts-count arithmetic is unnecessary for this build path.
Cross-references: Vol 5 (NFA acquisition procedure), Vol 10 § 10.2 (NFA posture), Vol 11 § 11.6 (select-fire range procedure).
6.12 Failure modes and Vol 11 cross-references
Each Path B failure mode has a Vol 11 cross-reference for diagnosis + remedy:
- Out-of-battery fire — closed-bolt firing-pin striker is over-traveling; reduce striker travel limit. Vol 11 § 11.5.
- Light primer strikes — firing-pin spring weak or firing-pin tip short; replace spring or fit longer pin. Vol 11 § 11.5.
- Stovepiped cases — extractor weak or wrong angle; replace extractor. Vol 11 § 11.5.
- Failure to feed — magazine feed-lip pathology (use fresh aftermarket Sterling-pattern); or receiver-to-barrel ramp geometry. Vol 11 § 11.3.
- Failure to extract — chamber too tight, extractor weak, or chamber-to-receiver geometry off. Vol 11 § 11.5.
- FCG fails to reset — disconnector spring weak or disconnector binding. § 6.7 above + Vol 11 § 11.5.
- Closed-bolt slam-fire (double-tap on single trigger pull) — firing-pin striker latch failed to re-engage after first shot; rework the striker pivot or replace the latch. Vol 11 § 11.5.
- Headspace failure (NO-GO closes after some firing) — chamber wear or bolt-face wear; re-verify with gauges; if confirmed, the gun needs receiver service or replacement. Stop firing. Vol 11 § 11.5.
- Magazine-catch failure — kit catch incompatible with aftermarket Sterling-pattern magazine; install Bear Arms US-made catch. § 6.7 above.
6.13 References (Vol 6)
- Vol 4 of this series — Engineering & Reference Data; the dimensional source for receiver-to-kit fit-up and the closed-bolt FCG rework reference.
- Vol 5 of this series — Build Path A (NFA Class III). The cross-reference for the § 6.11.2 NFA stretch build.
- Vol 7 of this series — Build Path C (from-scratch). The cross-reference for the closed-bolt FCG fabrication (§ 6.6.2 sub-path 2) and the from-scratch receiver option (§ 6.4.3).
- Vol 9 of this series — Materials & Finishing; the surface-treatment authority for § 6.8.
- Vol 10 of this series — Legal & Regulatory Posture; the legal authority for 922(r), the 1982 closed-bolt rule, SBR posture, and the per-state map.
- Vol 11 of this series — Live-Fire Operation & Use; the test-fire procedure for § 6.9 and the failure-mode diagnosis for § 6.12.
- 18 USC § 922(r) — the statute prohibiting assembly of non-importable firearms from imported parts.
- 27 CFR § 478.39 — the regulation implementing § 922(r); specifies the 20-parts list.
- Bear Arms. STEN 922(r) Parts-Count Compliance Sheet (free download on the Bear Arms site). The canonical US enthusiast reference for STEN 922(r) compliance; documents the 11-applicable-of-20 count for a Mk II Apex kit on a US receiver and the recommended replacement package.
- Apex Gun Parts. Per-kit technical documentation (mailed with each kit). Covers the kit’s specific parts list, 922(r) implications, and receiver compatibility notes.
- Professor Parabellum. Practical Scrap Metal Small Arms, Volume III: The DIY STEN Gun. (Wikimedia Commons, CC BY 1.0 PDF.) The dimensional source for the closed-bolt FCG layout (§ 6.6.2 sub-path 2).
- Indianapolis Ordnance, IO Inc., Wise Lite Arms. US-made STEN semi-auto receiver vendors (§ 6.4.1).
- Sarco Inc., Numrich Gun Parts. Alternate parts-kit and individual-parts vendors.
- ATF Ruling 80-21 (the 1982 closed-bolt-only rule for new semi-auto SMGs). The legal foundation for the closed-bolt rework requirement.
- Subguns.com, AR15.com STEN forum, Sturmgewehr.com STEN board. Community-archive build threads; the experiential reference for common fitting issues (§ 6.7).